DCG is one of the few apparel manufacturing consultancies in the world today offering a comprehensive range of services structured under three main categories:

            Productivity Improvement Programs

Turnkey Solutions Projects

Skill Enhancement Center   

Productivity Improvement Programs:  Specific areas of expertise include quick response/just-in-time systems, cost reduction and materials handling, production and performance management, quality, as well as social and buyer’s compliance at individual factory level for clients located throughout the export apparel world.  DCG can also advise on and develop productivity improvement programs at national level for which it has a proven track record in Asia. 

 
 

Turnkey Solutions Projects:  Based on Lean manufacturing precepts, these projects are currently ongoing at some of the largest manufacturers in several garment-producing nations.  Here DCG develops, sets up and manages all aspects of operations from infrastructure design and construction to garment shipment.  Project areas include Lean process layout and flow; electrical/pneumatic/steam schematics including purchasing and costing; recruitment; management and staff retraining; work and control methods; quality system and procedures; setting up core values and costing drivers; compliance, etc. 

Skill Enhancement Center:  Today’s garment industry increasingly demands an in-depth scientific approach for analyzing problems, identifying areas requiring improvement, and defining solutions.  DCG’s series of training programs are designed for everyone in the operation, from top management to engineers and shop floor line workers.  Instead of the piecemeal gains attained in traditional work methods improvement efforts which focus only on line workers, our approach strives to help factories understand every aspect within the flow of every job.  By connecting up each department of the entire organization, major overhaul and significant factory-wide improvement can be achieved.


 

Infrastructure Solutions

Management & Productivity Improvement
Manufacturing Process Flow & Layout Manufacturing Management System and Procedures

Architectural Concepts

Productivity Improvement & Cost Reduction

Electrical Design             

Quality Management 

Ventilation Design

Social Corporate Responsibility

Steam Design Process Re-engineering
   

Manufacturing Capacity Assessment Study

   

Machinery, Labor and Space Utilization

       
Automation & Handling

Skill Enhancement (Training Programs)

Warehousing Design      Manufacturing Management
Raw Materials Storage Solutions Quality Management
Materials Handling Systems   

Social Compliance

Unit Production Handling Systems      

Power of Planning

Work Aids Methods of Cost Control and Performance
Auto Stackers Apparel Costing
    Incentive Pay Systems
   

Basics of Industrial Engineering

    Establishment of SAMs (Standard Allowed Minutes)
   

Custom-designed Technical Training

 
     

For more details about each subject, click here..                  



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